It's a long way from raw materials through the mixture to the finished stone. Many plant components are involved in this process. Only if the system components are matched, can one be assured of a smooth process and economical operation of the block making plant.
The manufacturing of autoclaved aerated concrete products demands high standards for mixing and dosing of the aggregates, the control of the fermentation process and the control of each production step. Masa's aerated concrete installations are proven advanced technology processes, designed according to customers specific requirements. This approach allows complete solutions to ensure highly efficient, optimised processes resulting in consistent final product quality.
It's a long way from raw materials through the mixture to the finished sand lime bricks. Many plant components are involved in this process. Only if the system components are matched, can one be assured of a smooth process and economical operation of the sand lime brick production plant.
It's a long way from raw materials over mixture to the finished (Kerb)stone. Masa Kerbstone presses were developed to fulfill among other criteria, the special requirements of the "British Standard" kerbstones. This "British Standard" is still a condition in countries of the Middle East and the UK.
Masa plants and machines are installed and commissioned by our own experienced fitters. Masa relies on qualified personnel, trained in Germany.
The Masa Lifetime service extends far beyond the actual assembly and commissioning of a plant. Masa can rely on specific know-how and an industry experience of more than 110 years.
Do you need support with your machine? Masa Support scores in both quality and significantly improved accessibility. Whether "first aid" for technical problems, updates, functional expansions of your production plant or technical questions, the know-how provided by Masa Support covers a wide range of services.
One of the keys to increasing productivity and quality is continuous training of the machine and maintenance personnel.
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The Masa Service Cloud is the latest product in the family of digital products.
Masa autoclave control system
When the autoclaves have been locked manually, the hardening process of the aerated concrete cake is automatically controlled and supervised by means of the Masa autoclave control system.
The parameters of the four process steps
- generating a vacuum
- pressure increase
- keeping the pressure
- pressure release
can easily be adjusted via the graphic user interface and stored in the system as individual hardening curves.
Throughout the complete hardening process, the inside temperature and pressure are monitored, and the actual values are continuously compared with desired values.
Particularly in big aerated concrete making factories, it is recommendable to immediately reuse the steam generated during pressure release. This can be used to optimize and reduce the energy consumption of the hardening process. With the Masa autoclave control system, it is easy to reuse the steam.
Further optimization of energy consumption can be achieved with steam temporary storage tanks. The corresponding modules can be integrated into the control system.