It's a long way from raw materials through the mixture to the finished stone. Many plant components are involved in this process. Only if the system components are matched, can one be assured of a smooth process and economical operation of the block and paver making plant.
The manufacturing of autoclaved aerated concrete products demands high standards for mixing and dosing of the aggregates, the control of the fermentation process and the control of each production step. Masa's aerated concrete installations are proven advanced technology processes, designed according to customers specific requirements. This approach allows complete solutions to ensure highly efficient, optimised processes resulting in consistent final product quality.
It's a long way from raw materials through the mixture to the finished sand lime bricks. Many plant components are involved in this process. Only if the system components are matched, can one be assured of a smooth process and economical operation of the sand lime brick production plant.
It's a long way from raw materials over mixture to the finished (Kerb)stone. Masa Kerbstone presses were developed to fulfill among other criteria, the special requirements of the "British Standard" kerbstones. This "British Standard" is still a condition in countries of the Middle East and the UK.
Masa plants and machines are installed and commissioned by our own experienced fitters. Masa relies on qualified personnel, trained in Germany.
The Masa Lifetime service extends far beyond the actual assembly and commissioning of a plant. Masa can rely on specific know-how and an industry experience of more than 110 years.
Do you need support with your machine? Masa Support scores in both quality and significantly improved accessibility. Whether "first aid" for technical problems, updates, functional expansions of your production plant or technical questions, the know-how provided by Masa Support covers a wide range of services.
One of the keys to increasing productivity and quality is continuous training of the machine and maintenance personnel.
Are you looking for your contact? The Masa Service team introduces itself.
The Masa Service Cloud is the latest product in the family of digital products.
Quality in Focus
Contactless Inspection and Measurement
Our new Optical Quality Control System is your discerning eye in production.
You define the tolerance limits – our system inspects your concrete products directly behind the machine while production is running.
The highly advanced, AI-supported system detects surface defects and impurities right after the concrete products are manufactured and measures, without contact, the height of every single stone across the entire production board. Deviations are automatically classified and visualised in real time.
In detail, this means:
- Height measurement accuracy: +/- 0.5 mm (product height 25 – 500 mm)
- Detection of surface defects: from a size of approx. 1 mm²
- Detection of lifted areas on the surface: with a height difference of about 0.5 mm
- Detection of fine cracks: from a width of approx. 0.5 mm
- Differentiation of surface defects and impurities
- Detection of cement balls
Result screen Defects: Colour coding for each defect type
Our system provides concrete block manufacturers with a precise and reliable tool that makes efficient use of both time and resources, thereby increasing productivity in concrete block production.
Our bonus: The visualisation and operation of our quality control system is fully integrated into the familiar Masa plant control system. Exploit the full potential of your Masa block and paver production plant and benefit from the synergies of our optical quality control system in combination with the Masa plant control system.
