It's a long way from raw materials through the mixture to the finished stone. Many plant components are involved in this process. Only if the system components are matched, can one be assured of a smooth process and economical operation of the block making plant.
The manufacturing of autoclaved aerated concrete products demands high standards for mixing and dosing of the aggregates, the control of the fermentation process and the control of each production step. Masa's aerated concrete installations are proven advanced technology processes, designed according to customers specific requirements. This approach allows complete solutions to ensure highly efficient, optimised processes resulting in consistent final product quality.
It's a long way from raw materials through the mixture to the finished sand lime bricks. Many plant components are involved in this process. Only if the system components are matched, can one be assured of a smooth process and economical operation of the sand lime brick production plant.
It's a long way from raw materials over mixture to the finished (Kerb)stone. Masa Kerbstone presses were developed to fulfill among other criteria, the special requirements of the "British Standard" kerbstones. This "British Standard" is still a condition in countries of the Middle East and the UK.
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Highly compressed kerbstones.
The Masa WP 03 is a fully automatic 3-station turntable press for the production of concrete kerbstones according to the" British Standard" pressing method. Because of the arrangement of 3 mother moulds on the turntable, filling, compacting and removal from the mould take place simultaneously, resulting in shorter cycle times compared to the Masa kerbstone press WP 01.
The press consists of the following major components:
Dosing and filling system: The system ensures individual adjustment of the required amount of concrete. It consists of a intermediate silo and the actual dosing. The dosing unit consists of an additional intermediate silo, distance frame, pusher and dosing flaps.
Turntable and pressing station: The turntable includes three mother moulds. Each cycle a mould moves to the pressing station. After centering the mould the concrete is then compacted at a high pressure in the mould. The excess water is then removed by means of an attached perforated plate which is fixed on the tamper head and on the bottom of the mould (also called matrix) with appropriate paper filter. The perforated plate located on the bottom is executed depending on the stone profile. The working pressure can be adjusted according to the product size.
Take off station: The product is hydraulically driven out of the mould and placed on a transport pallet by vacuum take off device.
Individual distance frame or complete dosing units (for the realization of shorter downtimes) for the production of different kerbstones are available as an option.
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