It's a long way from raw materials through the mixture to the finished stone. Many plant components are involved in this process. Only if the system components are matched, can one be assured of a smooth process and economical operation of the block and paver making plant.
The manufacturing of autoclaved aerated concrete products demands high standards for mixing and dosing of the aggregates, the control of the fermentation process and the control of each production step. Masa's aerated concrete installations are proven advanced technology processes, designed according to customers specific requirements. This approach allows complete solutions to ensure highly efficient, optimised processes resulting in consistent final product quality.
It's a long way from raw materials through the mixture to the finished sand lime bricks. Many plant components are involved in this process. Only if the system components are matched, can one be assured of a smooth process and economical operation of the sand lime brick production plant.
It's a long way from raw materials over mixture to the finished (Kerb)stone. Masa Kerbstone presses were developed to fulfill among other criteria, the special requirements of the "British Standard" kerbstones. This "British Standard" is still a condition in countries of the Middle East and the UK.
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Cleannox boosts production efficiency
Masa Cuboter ensures smooth packaging processesAndernach 4 Sept 2025 - The Spanish paver manufacturer Cleannox – Prefabricados de La Jara S.L. has significantly modernised its production line by investing in a Masa Cuboter. The new cubing solution replaces the previous stacking system and eliminates central bottlenecks in the production process.
Alfredo Cebrián, owner of Cleannox, expressed obvious satisfaction after the successful modernisation measures: “Our production line now runs much more smoothly, faster and more continuously. This strategic investment helps us to respond even more efficiently to our customers' needs. In addition, our team can now concentrate on the essential tasks in production, while the cubing process runs automatically, precisely and without disruption.”
The key advantages of the Masa Cuboter at a glance:
- Versatile clamping functions: The clamping basket with main and side clamp is driven by two electric servo cylinders. Clamping programmes and their sequences can be stored in the recipe memory for each specific product.
- Stable grabbing process: The Cuboter grabs the paver layers powerfully so that they remain stable during transfer from the production board to the transport pallet. Interchangeable, product-specific clamping rails ensure optimum adaptation to different product types.
- Precise cube creation: The fully automatic creation of the complete paver cube from the individual paver layers is particularly accurate. This ensures that the paver cube is optimally prepared for the subsequent stations, where it is further processed for transport – for example, by strapping, foiling or other packaging steps.
- Individual turning device positioning: The turning device is positioned via a tabular input in the recipe. Individual positioning is possible for different products. Additional functions such as centring or offset programmes can also be stored in the recipe in tabular form. The use of toothed belt drives for the lifting and travelling gear enables precise power transmission and high positioning accuracy.
- Optimised motion control: The kinematic control calculates precise travel curves and enables time- and jerk-optimised bypassing of interfering edges. As a result, the Cuboter always moves along the most efficient path to the respective pick-up or set-down positions. This leads to short cycle times and high process stability. The dynamic, harmonious movements of the Cuboter ensure that cubes are created without damaging the products.
- Energy efficiency and ease of maintenance: The Cuboter utilises braking energy for acceleration and automatically selects the optimal travel path. Toothed belt drives ensure quiet operation, minimised maintenance requirements and a long service life.
- Safety concept and ease of operation: The sophisticated Masa safety concept with defined safety zone offers maximum safety in the cubing area while at the same time being easy to operate. A robust maintenance platform facilitates maintenance and increases system availability.
With the Masa Cuboter, Cleannox is continuing its successful collaboration with Masa. The production line was already modernised in 2019 with a Masa L 9.1 block and paver making machine. The new cubing solution is another milestone on the way to future-proof, automated production.