It's a long way from raw materials through the mixture to the finished stone. Many plant components are involved in this process. Only if the system components are matched, can one be assured of a smooth process and economical operation of the block making plant.
The manufacturing of autoclaved aerated concrete products demands high standards for mixing and dosing of the aggregates, the control of the fermentation process and the control of each production step. Masa's aerated concrete installations are proven advanced technology processes, designed according to customers specific requirements. This approach allows complete solutions to ensure highly efficient, optimised processes resulting in consistent final product quality.
It's a long way from raw materials through the mixture to the finished sand lime bricks. Many plant components are involved in this process. Only if the system components are matched, can one be assured of a smooth process and economical operation of the sand lime brick production plant.
It's a long way from raw materials over mixture to the finished (Kerb)stone. Masa Kerbstone presses were developed to fulfill among other criteria, the special requirements of the "British Standard" kerbstones. This "British Standard" is still a condition in countries of the Middle East and the UK.
Masa plants and machines are installed and commissioned by our own experienced fitters. Masa relies on qualified personnel, trained in Germany.
The Masa Lifetime service extends far beyond the actual assembly and commissioning of a plant. Masa can rely on specific know-how and an industry experience of more than 110 years.
Do you need support with your machine? Masa Support scores in both quality and significantly improved accessibility. Whether "first aid" for technical problems, updates, functional expansions of your production plant or technical questions, the know-how provided by Masa Support covers a wide range of services.
One of the keys to increasing productivity and quality is continuous training of the machine and maintenance personnel.
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Latest sawing plant for sand-lime bricks starts operation.
Porta Westfalica, Germany 10 Dec 2019 - Since autumn 2019, one of our customers benefits from Masa's sophisticated production technology and is producing accurate fitting supplementary elements on a state-of-the-art sand-lime brick sawing plant. The fitting elements, fully automatic cut on the new sawing line, are required for the sand-lime masonry.
To build with sand-lime bricks in the most efficient and economical way, the use of large-size products, like flat elements, gets more popular. This customer uses two hydraulic Masa element presses type HDP 1200 Jumbo to create these bricks with a surface of 998 mm by 623 mm and a wall thickness of 100 mm to 365 mm. In addition to the standard format elements, usually 20 to 30 % supplementary elements are required for the integration of windows, doors, or gables for masonry construction in each project. These individual shaped sand-lime bricks are cut fully automatically on our sawing machine.
The new Masa sawing system is designed both element presses due to its optimally aligned capacities. The saving of resources and the reduction of waste always have a high priority. For this reason, the project planning and the conception of the fully automatic control system for the entire sawing plant was fully focused on a design, which meets the local requirements.
The main priority of the sawing plant is the maximum utilization of each sand-lime brick. After the sawing process, it requires an intelligent interaction between the Masa control and the intermediate storage in front of the packaging process, to ensure the assignment of the sawed products to the right transport pallet at the right time.
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