It's a long way from raw materials through the mixture to the finished stone. Many plant components are involved in this process. Only if the system components are matched, can one be assured of a smooth process and economical operation of the block making plant.
The manufacturing of autoclaved aerated concrete products demands high standards for mixing and dosing of the aggregates, the control of the fermentation process and the control of each production step. Masa's aerated concrete installations are proven advanced technology processes, designed according to customers specific requirements. This approach allows complete solutions to ensure highly efficient, optimised processes resulting in consistent final product quality.
It's a long way from raw materials through the mixture to the finished sand lime bricks. Many plant components are involved in this process. Only if the system components are matched, can one be assured of a smooth process and economical operation of the sand lime brick production plant.
It's a long way from raw materials over mixture to the finished (Kerb)stone. Masa Kerbstone presses were developed to fulfill among other criteria, the special requirements of the "British Standard" kerbstones. This "British Standard" is still a condition in countries of the Middle East and the UK.
Masa plants and machines are installed and commissioned by our own experienced fitters. Masa relies on qualified personnel, trained in Germany.
The Masa Lifetime service extends far beyond the actual assembly and commissioning of a plant. Masa can rely on specific know-how and an industry experience of more than 110 years.
Do you need support with your machine? Masa Support scores in both quality and significantly improved accessibility. Whether "first aid" for technical problems, updates, functional expansions of your production plant or technical questions, the know-how provided by Masa Support covers a wide range of services.
One of the keys to increasing productivity and quality is continuous training of the machine and maintenance personnel.
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The next generation of the high-performance mixer
Masa HPM 2Porta Westfalica 15 Jul 2022 - Masa has an intensive dialog with the plant operators. Based on this, the Masa team planned, designed and built the HPM 2 high-performance mixer. As a new mixer generation, the HPM 2 already represents a today's solution for an AAC production of tomorrow.
When high-quality autoclaved aerated concrete is produced, all required raw materials come together for the first time in the high-performance mixer. The mixer determines the quality of the finished products and is the heart of the complete plant thus. Although the performance data of the previous Masa mixers are very high already, Masa wants to enable their customers to prepare for increasing requirements of the future building materials market. Growing quality and density requirements as well as an optimized energy consumption at optimal cost are the tasks that have to be accomplished. To meet these requirements further on, the mixing process has to be optimized continuously.
For the development of the new high-performance mixer HPM 2, the service experience and customer feedback were considered and evaluated. This resulted in the optimization of various details which in total meant a considerable improvement, compared to previous mixers.
Potential 1: Way and energy optimization
- Optimized raw material feeding by piping system
- Optimized feeding of slurries
- Optimized speed of the stirring device
Potential 2: Optimization of operating costs
- Extended service life of the mixing tool due to use of a frequency converter
- Easier access for maintenance
- Optimized change of tools
- Optimized cleaning process
Potential 3: Product-related optimization
- Adapted geometry of the mixer for products with low raw densities
The full article with all details on the optimization measures was published in the current issue 03/2022 of AAC worldwide.
Would you like to see the effective new flushing system of the HPM 2 in action?